Pandora’s refit. New decks

In my last post I reviewed how the problems with Pandora’s decks developed and talked about the plan to bring her back to new, or better.

A huge amount has been accomplished in a short time since leaving Pandora in Trinidad in May and I am excited about how things are going.

The guy who is leading the way on this project is Amos, of Perfect Finish and the work that they are doing is first rate.

Mid project, Pandora is a mess, as you’d expect. But, with four guys working every day, a lot is getting done.

In my last post I showed how the old deck had been removed and core cleaned out completely. It was hard to believe that this mess would ever be cleaned up.

After removing all the damp core and running high speed fans for days to be sure that everything is dry. They tested again with a moisture meter, just to be certain. After that a barrier coat of epoxy was applied with a spatula to fully seal the lower laminate.

A barrier coat is critical, and had the lower and upper laminates been properly sealed when Pandora was built, the problem of dampness would not have happened in the first place. After the exposed lower deck was fully sealed, all areas that were anything less than perfectly level and smooth were filled in with fabric and thickened resin and then sanded perfectly smooth.

As you can imagine, with the deck core and laminate removed, there needed to be additional support down below to keep the decks from loosing proper shape so they set up a series of carboard tubes to shore up the deck and keep it perfectly level. That was a nice touch and something that was not obvious to me as important.

Then the area of the decks that separated the cabin top from the deck and rail from the outboard section of the deck were sealed with thickened resin and fiberglass fabric before the loose areas above the joint were cut out and ground down flush with the deck. This ensures that there is now way that moisture could migrate from one area to the other.

This is a closeup of the finished deck, cabin, rail joint after the extra fabric is ground off. With that sort of positive barrier from one area to the next, there is no way that any moisture will ever migrate where it doesn’t belong.

Amos has told me that he expects that the project will be mostly complete by early August and I think that I will try and head to Trinidad for a few days to be sure that I am comfortable with the work.

As I mentioned some time ago, I was a bit anxious about having so much work done when I am so far away and now that we are less than two months into the job, I am so pleased with progress.

When I think back to the battery installation two years ago and how badly that went, the contrast is huge. To work with vendors that truly appreciate business it is refreshing and so different than getting work done at many places here in the US where it seems that vendors often treat you like they are doing you a favor.

My only regret is that I didn’t take Pandora there sooner.

My work with Salty Dawg has me hosting a number of webinars for our members and, based on my experience with the businesses in Trinidad, I am planning a “why Trinidad” webinar in a few weeks.

I have asked Amos to describe how he has approached the Pandora job as his attention to detail is worth sharing. I have also asked Jesse James, a self styled “cruiser’s guide to all things Trinidad” to talk about visiting the island.

The island and work that’s being done is so much better than I had expected and I am looking forward to sharing the story with others.

Of course, Pandora’s refit is not yet done but so far, I am impressed.

More to come.

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